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General information about Al and AlCu terminals


                                                         Terminals of type AKK   Marking Al and AlCu terminals
                                                         are used at the end of an   Elpress system for marking Al and AlCu
                                                         Al conductor for connec-  terminals states the conductor area (for
                                                         tion to a Cu bus bar.  small and solid conductors) and referen-


                                                                               ce to rounded and contact crimp tools
                                                         Through connectors of   within the Elpress range. A tool reference
                                                         type AKS are used to   for hexagonal crimping copper is given on
                                                         connect Al conductors to   the bimetallic through connectors.
                                                         Cu conductors.


                                                                               TERMINALS:
                                                          Pin sockets type AKP are   Explanatory marking Al and AlCu terminals
                                                         manufactured for      Barrel marking i.e. ALU300-R21-P36 (Elpress
          System Elpress                                 connection of Al condu-  logotype) T2
                                                         ctors to apparatus    ALU300 = Al conductor in mm²
          System Elpress consists of terminals    intended for copper pin connections.  R21 = size no. for punch and matrix for
          and tools that are designed and tested                                 pre-rounding
          together to give a certified crimping re-  Number of crimps          P36 = size no. for punch and matrix for
          sult. This ensures that users will feel con-  The Elpress system is suitable for both   crimping
          fident when using our systems, and that   stranded conductors, acc. to IEC 60228   Palm marking: (Elpress logo) 16 = Screw
                                                                               dimension
          a secure connection is achieved through   class 2, and solid conductors, acc. to
          the proper handling of our products.   IEC60228 class 1. However, it should be   THROUGH CONNECTORS:
          Al terminals                       noted that there is an area difference   Explanatory marking Al and AlCu terminals
                                            between stranded and solid Al condu-  For example: Cu240 - 30 (Elpress logotype)
          Elpress terminals for Al cable are made   ctors (see tables). When using sectoral   Cu240 = Cu conductor in mm²
          of solid and pure aluminium 99.7%. We   Al-cable, a pre-rounding is normally   30 = Size no. for hexagonal die
          manufacture Al terminals type AK and AS,   required, which is done with a round   For example: ALU300-R21-P36 (Elpress logo-
          but also customised terminals or termi-  crimping tool. When contact crimping Al   type) T2
          nals larger than 1200 mm².        terminals, two crimps should always be   ALU300 = Al conductor in mm²
                                                                               R21 = size no. for punch and matrix for
                      Terminal type AK is used   made. Note the crimp sequence.   pre-rounding
                      with Al conductors for                                   P36 = size no. for punch and matrix for
                      connection to busbars                                    crimping
                      and apparatus sockets.
                                                                               Clearance for holes in terminal
                                                                               palm
                      Through connectors type AS

                                                                               Screw size       Hole diameter (Ø mm)
                      are used when connecting
                      aluminium-conductors.  Customised products               M3               3,2
                                                                               M4               4,3
                                             Customised products are an important

                                                                               M5               5,3
                                            part of our work. Solving problems for the   M6     6,4
                                            customer and at the same time manu-  M8             8,4
                                            facturing the products with profitability   M10     10.5
                                            is a special challenge. This way, we also   M12     13
                                            increase our knowledge of the custo-  M16           17
                                            mers’ needs. The above terminals include   M20      21
                                            different models of T-connectors where   M24        26
                                            you can connect three conductors of the
                                            same size using only one terminal.


          Indent crimping of Elpress through
          connector using crimp head V250.

          AlCu terminals
          Elpress bimetallic terminals (AlCu) are
          manufactured from solid material which
          is friction welded together, joining Alu-
          minium with Copper. This is done when   Upon request for variants in hole arrangement,
          aluminium is rotated towards copper   the size of the connection flag and the like, we
          under pressure and it is the method that   make variants of cable clips.
          provides the best connection between Al
          and Cu.







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