Page 220 - Elpress英文样本电气连接压接系统
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Use and safety instructions

          Instructions and directions       Check of crimping results          Crimp die table type KRD/KSD
          Elpress hydraulic and mechanical tool                                (N-measurement)
          systems are some of the safest on the   In order to ensure that the tool has
          market. Safety requires that instructions   achieved the predetermined shape   Type KRD/KSD
          and directions are available and followed   change for each cable terminal, the   with B-dies
          closely. Each Elpress tool is therefore   crimp result shall be measured. This   KRD/KSD  Die No.  max N mm
          accompanied by detailed instructions on   shape change provides both mechanical   16  8  6.3
          how to use the tool. These instructions   strength and good electrical properties.  25  9 11  7.3
                                                                               35
                                                                                                 8.8
          should be read carefully before use, in the  Hexagonal crimping       50         12    10.2
          best interests of the operator.                                      70          14    11.6
                                            For terminals and through connectors of   95   16    13.0
                                            copper the following applies:      120         19    15.0 (KB dies)
          Correct use of the tools:                                            120         19    15.2
          • increases productivity          • The ”N” dimension is checked in the   150    22    16,3
          • increases tool life              direction of the crimp.           185         25    20.1
          • ensures the quality of work done   • Measure with calipers and compare   185   25    20,3 (CB and KB dies)
          • minimises the risk of accidents  with the table’s ”N” dimensions.  240         27    20.5
                                             • If the measurement result exceeds    300    30    23.3
          Safety rules                       the ”N” dimension (according to the table   400  32  24.5
                                             that follows) after correct contact crim-
          Below are some simple and common                                     Crimp die table type KRT/KST
          rules that we at Elpress recommend all   ping, contact the Elpress service centre.
          operators to follow:                                                 (N-measurement)
          • Before starting work with a crimp tool,                            Type KRT/KST
           a thorough visual inspection should be                              with B-dies
           carried out. Pump, crimp head, forks,                               KRT/KST    Die No. max N mm
           couplings, hoses and other accessories                              10         7     5.9
           must be checked to ensure that they are                             16         8.5   7.5
           faultless and clean. The correct place-                             25         10    8.2
                                                                                          12
                                                                               35
                                                                                                10.2
           ment of the inserts in the forks should   Crimp die table type KRF/KSF   50    14    11.6
           also be checked before starting work.                               70         16    13.0
          • All operators must wear personal pro-  with Dual dies (N measurement)  95     18    14.0
           tective equipment such as A51 gloves,   Type KRF/KSF                95         18    13.8 (KB dies)
                                                                               120
                                                                                                15.0 (KB dies)
                                                                                          19
           goggles and safety shoes.        with DUAL dies                     120        19    15.2
          • Hydraulic pressure must not be applied to   KRF/KSF  DB-die nr  max N mm  150  22   16.3
           a hose that is heavily bent or knotted. The   10  8    6,7          185        24    17.7
           hose is made for particularly high pressure   16  9    7,5           240       26    19.5
                                                                                          30
                                                                               300
                                                                                                23.3


           and cannot be replaced by another type.   25  11       9,0          400        32    24.5
                                                                  10,6
                                            35
                                                        13
          • Hydraulic tools must never be carried in   50  14,5   11,8
           the hose or coupling.            70          17        13,6
          • Operate with caution, do not drop   95      20        16,0
           heavy objects on the hydraulic hose.   120   22        17,7
                                                                  20,3
                                                        25
                                            150
           This can damage the steel reinforce-  185    27        21,7
           ment and cause leakage. If leakage   240     30        23,9
           occurs, oil under high pressure may   300    32        25,7
           come into contact and penetrate the   400    38        30,5
           skin resulting in internal injury. If this
           happens, contact a doctor immediately.   Crimp die table type KRF/KSF
          • The tools must be serviced and calibra-  (N-measurement)
           ted at regular intervals.        Type KRF/KSF
          • Make sure that the correct tool or tool   with B-dies
           insert has been selected for the termi-  KRF/KSF  Die No.  max N mm
           nal and conductor to be crimped.   10       8      6,3
          • Check that the installation is unpowered   16  9  7,3
           before carrying out work. The tools are   25  11   8,8
           not designed for “Live working”.   35       13     10,2
                                                              11,2
                                            50
                                                       14,5
          • Keep in mind that there is very high   70  17     13,4
           crimp pressure during work. Therefore,   95  20    16,4
           never stand in front of a tool in the   95   20     15.8 (TB die)
           direction of crimping force.     120        22     16,3
                                                       25
                                            150
                                                              20,1
          • Pay attention to the risk of crushing   150  25   20,3 (CB and KB dies)
           and cutting injuries during work. This   185  27   20,5
           applies to all types of crimping tools   240  30   23,3
                                                              24,5
                                            300
                                                       32
           and cable cutters.               400        38     30,3
          • If there is a suspicion of failure of a   500  42  30,4
           crimp system, always contact the    630     53     38,4
           Elpress Service Centre.          800        53     38,4
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